Throughput Optimization

Analytical Foundation

Pages 23-27
Why This Matters
Bottlenecks constrain throughput and hide in cycle time distribution, speed loss, and starvation/blockage. Real-time bottleneck identification enables targeted capacity improvement.
Litmus Enables
  • Real-time cycle time tracking and distribution analysis
  • Bottleneck identification and root-cause analysis
  • Speed loss detection and performance trending
  • Starvation/blockage identification with context
  • Capacity simulation and what-if analysis
Discovery Questions
Use these to guide client conversations
  • Current throughput: __ units/shift; target: __ units/shift
  • Cycle time: __ seconds; distribution: ____
  • Biggest bottleneck: ____; how much capacity is lost?
  • Speed loss: __% of ideal; starvation/blockage: __% of shift
  • What is the cost of 1 additional unit/day?